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Rigol DS1054Z Oscilloscope Repair

This DS1054Z Oscilloscope was displaying a fuzzy, distorted, and poorly attenuated waveform on all 4 channels using known-good probes. I fed in a 1 kHz square wave from the probe compensation posts and noted that the resulting waveform looked exactly like a high-pass filter output.

Initial CH1 waveform issue
Initial waveform issue observed on CH1
High-pass filter reference
Typical high-pass filter output with a square wave input

Initial Findings

Upon disassembling the oscilloscope, I immediately noticed pinched wires in the area where the main harness was fed through the power supply EMI shield. Luckily, the insulation was still intact and the damaged power wires hadn't shorted to ground.

Pinched wires
Pinched wires
Fixed wires
Repaired and heat shrunk wires

Analog Board Inspection

While this was still a critical repair, the same waveform pictured above appeared when I retested. So my next step was to isolate the analog board, inject my 1 kHz test signal, and see if I could trace it from the center pin on the BNC jack through the attenuator circuit.

Analog board overview
Close-up of CH1 analog input path
Solder joint detail
Probing BNC center pin

Burned-out Resistors

Signal injection at the BNC center pin revealed a differentiated sawtooth waveform. This strongly indicated the presence of an open or excess impedance condition within the input signal path. Closer examination of the series resistor directly after the BNC under a microscope revealed catastrophic physical damage. Upon measuring with a multimeter, I verified that the resistor was indeed failed open. I repeated this test across all 4 channels and recieved identical results.

Burned resistor close-up
Waveform captured right after the BNC input pin
Multiple failed resistors
Blown resistor on CH1 input path, likely due to overvoltage/current condition

Soldering

With the failed resistors identified, I carefully desoldered them, cleaned the area thoroughly, and replaced them with 82Ω 1% 1/10W SMD resistors. I then injected my test signal and verified that a good square wave was now present beyond the jack into the attenuator circuit.

Soldering replacement resistors
New SMD resistor soldered onto CH2 input path
Another view of soldering
Test setup to verify repair

Function Restored

With the new resistors installed and connections verified, I powered the scope back on and ran test signals into all four channels. Each channel properly displayed a clean 1KHz square wave. Problem solved!

CH1 square wave
CH2 square wave
CH3 square wave
CH4 square wave
All 4 channels displaying correct waveform